Zetwerk is a leading manufacturer of aluminum extrusions for the construction industry in the USA and globally.

The Use of Aluminum Extrusions In Construction

In the world of construction, innovative materials and techniques constantly shape the way we build. One such material that has gained significant traction is aluminum extrusions. 
With their unique properties and versatile applications, aluminum extrusions have become a game-changer in the construction industry.

Zetwerk is a leading manufacturer of aluminum extrusions for the construction industry in the USA and globally.

In this blog post, we will explore the diverse uses of aluminum extrusions in construction and how they contribute to improved efficiency, sustainability, and design possibilities.

Use in structural framework

  • Aluminum extruded profiles for structural support – Aluminum extrusions are widely used in construction for structural framing applications. Their lightweight nature facilitates easier transportation, installation, and handling on construction sites. Despite their low weight, aluminum extrusions offer exceptional strength, making them suitable for both load-bearing and non-load-bearing structures.
  • Curtain wall systems Aluminum extrusions play a crucial role in the construction of curtain wall systems, which are non-structural cladding systems that provide aesthetic appeal and weather resistance. The lightweight and corrosion-resistant properties of aluminum extrusions make them an ideal choice for framing curtain walls. Extrusions offer design flexibility, allowing for complex shapes and profiles to meet specific architectural requirements.

Windows and doors

Aluminum extrusions are extensively used for manufacturing window frames due to their durability, strength, and corrosion resistance. Extruded aluminum profiles provide excellent thermal insulation and energy efficiency, contributing to sustainable building practices. The flexibility of extrusions enables the creation of sleek and modern window designs, enhancing architectural aesthetics.

Aluminum extrusions are also widely utilized in the construction of doors, including entrance doors, sliding doors, and folding doors. Extruded aluminum door frames offer strength, stability, and resistance to wear and tear. The design versatility of aluminum extrusions allows for various door configurations, sizes, and finishes, meeting both functional and aesthetic requirements.

Roofing and cladding

Aluminum extrusions are utilized in roofing systems for their lightweight nature and exceptional resistance to corrosion. Extruded aluminum profiles form the framework for roofing structures, providing strength and stability while reducing the overall weight of the building.

Aluminum’s natural reflectivity contributes to energy efficiency by reducing heat gain and minimizing the cooling load on the building.

You’ll also notice aluminum extrusions are commonly employed in cladding systems for their durability, weather resistance, and design versatility. Extruded aluminum profiles form the framework for cladding panels, allowing for easy installation and maintenance.

Aluminum cladding systems offer enhanced insulation, protection against the elements, and design aesthetics, making them a popular choice in contemporary construction projects.

Sustainable building practices

Aluminum extrusions are highly recyclable, making them a sustainable choice for construction projects. Here are some key pointers to consider:

  • The recycling process requires significantly less energy compared to primary aluminum production, resulting in reduced carbon emissions.
  • The ability to recycle and repurpose aluminum extrusions contributes to a circular economy and minimizes waste in the construction industry.
  • Aluminum extrusions contribute to energy-efficient building designs, which are essential for achieving LEED (Leadership in Energy and Environmental Design) certification.
  • The thermal properties of aluminum extrusions, combined with advanced glazing and insulation techniques, contribute to improved building envelope performance and reduced energy consumption.

Architectural design and aesthetics 

  • Customized shapes and profiles – Aluminum extrusions offer immense design flexibility, allowing architects and designers to create customized shapes and profiles. The malleability of aluminum during the extrusion process enables the realization of intricate architectural details and unique building facades. Extrusions can be tailored to fit specific project requirements, resulting in visually stunning and architecturally significant structures.
  • Finishes and surface treatments – Aluminum extrusions can be finished with a wide range of surface treatments, including anodizing, powder coating, and architectural coatings. These finishes not only enhance the appearance of extrusions but also provide protection against corrosion, UV radiation, and weathering. The availability of various colors, textures, and finishes allows for customization and coordination with the overall design theme of the building.

Advancements in technology 

Aluminum extrusions with thermal break technology are designed to enhance energy efficiency by reducing thermal conductivity. Thermal break systems incorporate insulating materials within the extruded profiles, minimizing heat transfer and improving overall insulation performance. This technology contributes to: 

  • Better energy management
  • Reduced HVAC loads
  • Increased occupant comfort in buildings

Aluminum extrusions facilitate the integration of building systems, such as lighting, HVAC, and electrical components. The hollow profiles of extrusions provide pathways for cables, wiring, and other utilities, enabling efficient installation and concealed integration. This seamless integration improves the overall functionality, aesthetics, and operational efficiency of buildings.

Aluminum extrusions play a key role in the construction sector

There’s no denying that aluminum extrusions have revolutionized the construction industry, offering a wide range of applications that enhance efficiency, sustainability, and design possibilities. 

From structural frameworks to windows, doors, roofing, cladding, and architectural features, aluminum extrusions provide lightweight, durable, and customizable solutions for modern buildings. Their recyclability, energy efficiency, and aesthetic versatility contribute to sustainable building practices and the creation of visually striking structures. 

As technology continues to advance, the role of aluminum extrusions in construction will only grow, further shaping the way we build and enabling innovative architectural designs that meet the evolving needs of the industry.

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